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Qingdao Junlin Machinery Co., Ltd.

Qingdao Junlin Machinery Co., Ltd. is a professional rubber equipment manufacturer with advanced precision machining centers for high-accuracy custom processing. ISO 9001/CE/ASME certified, we deliver

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rubber master open mill series thermal mixing blending mastication process

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    Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers
     
    Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers
    • Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers
    • Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers
    • Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers
    • Buy cheap rubber master open mill series thermal mixing blending mastication process from wholesalers

    rubber master open mill series thermal mixing blending mastication process

    Ask Lasest Price
    Brand Name : junlin
    Model Number : XK
    Certification : Quality Management System Certification(ISO 9001); Specialized SME; High-Tech Enterprise Certificate,etc.
    Price : USD4,000–120,000/Set
    Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram
    Supply Ability : 500/year
    Delivery Time : 30–90 days
    • Product Details
    • Company Profile

    rubber master open mill series thermal mixing blending mastication process

    Detailed parameters

    ModelWorking diameter of roller (mm)Working length of roller (mm)Linear speed of front roller (m/min)Roller speed ratioSingle feeding quantity (kg)Motor power (kw)Overall dimensions L×W×H (mm)Weight (kg)
    XK-160Φ1603208.0301:01.4127.51380×860×13201000
    XK-230Φ23060010.9401:01.2610152800×1200×11202300
    XK-250Φ25062014.101:01.2101518.53000×1500×15003000
    XK-360Φ36090016.2501:01.32025303850×1650×17506500
    XK-400Φ400100018.6501:01.31835374250×1850×18707000
    XK-450Φ450120024.501:01.32550555200×1800×200010000
    XK-550/560Φ560/Φ5101530/183027.8701:01.25010090/1106500×2300×200020000
    XK-610Φ6101830~20003001:01.390120160/1857500×2500×264028000
    XK-660Φ660213028.601:01.2130~165185/2507600×3400×250047000
    XK-710Φ710220031.901:01.21502002858246×3556×227051000
    XK-810Φ81025403201:01.31802502×2509736×5160×207074500
    Remarks:Nylon tile: grease lubrication; cylinder tile and bearing: grease or thin oil lubrication

    Open Mixing Mill Technical Profile

    Application Scenario
    As core equipment in the rubber industry, open mixing mills specialize in processing high-elasticity, high-viscosity compounds, including:

    • Conveyor belt skim compounds

    • Precision pre-forming for seals/gaskets

    • Reinforcement layers for hydraulic hoses

    • Cable shielding compounds

    • High-temp vulcanizates for vibration dampers

    Product Function

    • Mastication: Reduces raw rubber molecular weight, improves plasticity

    • Blending: Uniform dispersion of carbon black/additives (≥98% dispersion rate)

    • Thermal Mixing: Temperature control range 50-180°C (±2℃)

    • Sheet-Forming: Produces standard sheets (2-15mm thickness)

    Key Features

    FeatureTechnical ImplementationUser Value
    Custom DesignModular configuration of roller size/speed ratio/powerAdapts to specialty compounds (fluoroelastomer/silicone)
    Safety DeviceHydraulic overload protection + Mechanical shear-pin systemShear pin fractures in 0.1s during overload, protecting rollers (↓60% repair costs)
    Wear-Resistant RollersSurface hardening treatment (HRC 65±2)Service life ≥30,000 hours
    Smart ControlPLC + HMI (≥50 recipe storage)Process consistency (CPK≥1.67)
    Fast Material ChangeMotorized nip adjustment (±0.1mm precision)Material change time ≤15 minutes

    Application Scenario:

    The open mixing mill is mechanical equipment used for rubber thermal mixing, blending, mastication, and sheeting. Widely applied in the rubber industry for raw rubber mastication, reclaimed rubber processing, and manufacturing processes such as conveyor belts, tires, hoses, and other rubber industrial products.

    Product Function:
    Used for mastication and blending of rubber, plastic, and other raw materials; thermal mixing and sheeting of compounds.

    Product Features:
    Customizable design, hardened surface layer, excellent internal toughness, high strength, wear and corrosion resistance, superior thermal conductivity.


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    (Our products and parameters are constantly being improved and optimized. please contact us to obtain the latest materials.)

    Quality rubber master open mill series thermal mixing blending mastication process for sale
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